February / March 2016

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VOLUME 14 ISSUE 1

We need more ‘Made in SA’

‘MADE in SA’ is going to have to replace ‘Made in China’ if we are going to have any chance of growing our industry in the foreseeable future.

Imports and importers are a reality and have had a serious impact on our industry and margins over at least the past decade. Gone are the days back in the 1960s and ‘70s and so on when most convertors could bank on good growth. We’ve been under the cosh for some time now, but the unexpected collapse in the rand may present some opportunities. One of the areas where that looks possible is in the replacement of goods imported from China, and the only reason why that may be possible is the fact that imports are costing more. Although there are other factors at play, making the situation more complicated, we may be slightly more competitive with imports from China for at least the near future.

However, one area where that’s less likely to happen is in the packaging market, where the local manufacturers are already supplying an outstanding service to the brand holders and retailers (at least, that is our view). The packaging sector is going to be very much in focus at Propak Africa from 15-18 March in Johannesburg. It may come as a surprise to some that plastics comprise by far the bulk of South Africa’s packaging demand (R35,9-billion of R79-billion in 2014), that is over R10-billion p/a more than the next main contender, paper & board (see page 84).

Propak Africa is without a doubt the main event for the industry in Southern Africa, it’s going to be entertaining and people in the industry are encouraged to attend. For the SA packaging manufacturers, the show will almost certainly present opportunities to increase supply into Africa (many visitors from Sub-Saharan Africa are expected). Besides containers, most packaging items can be exported relatively cost-effectively, so it’s going to be interesting for the packaging companies. But even if you’re not in the mainstream packaging market, it’s worth attending Propak Africa, it’s the meeting place for our industry and it only comes along every three years.

 

More international groups arrive

South Africa is increasingly seen as a gateway into Africa and a number of international groups have been buying local plastics businesses as a foothold from which to supply or expand into the continent. Some of them have tried to do this ‘under the radar,’ which is laughable. It may be a cliché, but it’s just a matter of respect to say ‘hullo’ to the hosts when entering a new market. It was exemplary therefore of Constantia Flexibles of Austria to welcome all the 1150 staff of Afripack group to its ‘family’ when it officially took over the local business in December. Read about the new business, Constantia Afripack (page 22).

By the way, another of SA’s top flexibles manufacturers has recently also been sold to an international group, and we hope to report about that soon.

 

WorldStar winners

A number of South African companies won WorldStar Awards at the World Packaging Organisation’s competition last year, including Boxmore, Extrupet and Polyoak. It’s our belief that the quality of packaging supplied in South Africa is truly of a global standard, so it’s nice to see some of our companies getting recognition. Our report (page 42) also features the other international winners, which are impressive too.

 

Compounding matters

Congratulations are due to Continental Compounders of Durban, which has started compounding polyamide and talc-filler PP grades at a new site in Westmead. It’s a good example of keeping value-adding potential in the country and especially of supporting the technical moulding sector, specifically injection moulding companies – which we believe now potentially have an opportunity to replace imported product, let’s go for it.

Martin Wells, Publisher

Industry News
  • ‘New’ Burcap Plastics back in production after 8yr hiatus THE return of the Burcap Plastics team, after nearly eight years, has taken the paint bucket and container market by surprise …
  • Continental Compounders expands its offering with engineering polymers CONTINENTAL Compounders has expanded its range and product offering by adding polypropylene (PP) and nylon (PA66 and PA6) to its local compound range.
  • CSIR facility for industrial-scale production of nano-structured materials A FACILITY to produce nano-structured materials for industrial testing was launched at the Council for Scientific and Industrial Research (CSIR) in Pretoria during early December.
  • DPI Plastics launches initiatives to boost quality & productivity DPI Plastics has embarked on various capital-intensive projects to boost the quality and productivity at its Johannesburg and Belville manufacturing facilities.
  • Big MCG investment in toolroom MCG INDUSTRIES made a major investment in tool maintenance capability at the tail end of 2015 which is enabling it to greatly improve its ability to keep its moulds performing optimally, as well as service moulds to OEM standards.
  • Large Yizumi injection moulder at Maritzburg plant WHILE most people were taking a break over the festive season, Dave Moore of Mouldbase, the South African agent for Yizumi, was hard at work installing a 400-ton Yizumi injection moulder at Trubuild in Pietermaritzburg.
  • New plastics-to-oil plant opens in Cape Town THE City of Cape Town has signed an agreement with a Japanese consortium to establish a pilot plastics-to-oil plant in the city.
  • Plastichem bought by top German group Brenntag BRENNTAG, a market leader in chemical distribution, has signed an agreement to purchase 100% of the shares of the specialty chemicals distributor Plastichem, South Africa.
  • Precision Moulds up and running A NEW dedicated toolroom has started in Cape Town: Precision Moulds & Engineering has set up in Brackengate Business Park, Brackenfell, where it is building injection moulds.
  • Safrique celebrates 20 years! SAFRIQUE International was founded 20 years ago in 1996 by Mervyn Moodley as an Africa Export Trading house for Virgin & Recycled polymers, colour & additive masterbatch, and ‘Polymer Extenders’ with a handful of staff and big ambitions.
Technology
  • Zerma granulator increases output at PE Recoveries POLYETHYLENE Recoveries recently took ownership of its second Zerma machine, this time a Zerma granulator to help increase the Boksburg recyclers output and production in their wash plant.
  • RF welding technology boosts efficiency at Damax Sebenza Pack DAMAX Sebenza Pack has become the only company in South Africa to manufacture soft-crease clear boxes in-house, after installing a radio frequency (RF) welding machine that boasts a production capacity of 48 clear visual cartons per minute.
  • New rigid PVC for outdoor profiles A NEW rigid PVC compound for outdoor applications provides the excellent weather- and UV-resistance of industry-established grades along with superior performance in processing and fabrication and improved surface appearance.
  • Solvay’s polyamide-imide technology in clutch system SOLVAY Specialty Polymers’ Torlon® polyamide-imide (PAI) technology forms several key components in a high-performing dual concentric slave cylinder (dCSC) developed by FTE Automotive, a premier producer of automotive drivetrain and brake systems.
  • MOR-FREE™ high-speed lamination adhesive from Dow Dow Chemical Company has launched the latest addition to its MOR-FREE™ adhesives portfolio which was presented at the Flexible Packaging Middle East international conference in Dubai towards the end of last year.
  • Covestro commits to further partnership with Solar Impulse COVESTRO will extend its sponsorship with Solar Impulse, as it prepares to complete its journey round the world in 2016.
  • Multiplication made easy THE world's first front end carrier without metal reinforcement has now leapt across the platforms: The Volkswagen Group is using the front end carrier made from the BASF plastic Ultramid® in the new Passat and Sharan models.
  • Collapsible single-use PET water-cooler bottle LARGE PET dispenser bottles are an excellent means of storing and dispensing water in the office and home. They are much lighter than traditional glass versions which weigh close to 20kg in their five-gallon versions.
  • ‘Green’ systems for pipe production from Sica save energy, materials SICA of Italy, a leading manufacturer of ancillary equipment for plastic pipe production, has introduced a number of wide-ranging innovations for ‘green’ production that save energy, materials and costs.
  • Coperion launches new automatic strand conveyance system COPERION Pelletizing Technology GmbH, Offenbach, has developed an automatic strand conveyance system (ASC) often required by compounding systems for pelletizing at very high throughput rates.